How to Put a Patch on a Hat: Glue, Iron, or Sew?

How to Put a Patch on a Hat

Embroidered patches aren’t just fabric. They’re a canvas for self-expression, a touch of customization, and an emblem of your brand identity. Whether you’re part of a team sporting a collective logo or an individual adding a splash of uniqueness to your wardrobe, learning how to put a patch on a hat is an invaluable skill in the world of apparel.

This guide unpacks the seemingly intricate process into simple, doable steps. We ensure that your hats not only make a statement but also reflect a piece of who you are—or what you stand for. So, let’s dive into the realm of fabric arts and explore the sturdy, quick, and chic ways to elevate your hat game.


Key Takeaways

Regarding personalizing your hats with patches, several methods stand out. Some opt for the quick fix of gluing, which serves as a temporary solution. Others prefer the permanence that comes with hand sewing or using a sewing machine.

Let’s discover the key methods to personalize your hat with patience and practice.

  • Iron patches offer a middle-ground solution. They’re more robust than glue but not as enduring as sewing. Remember to protect your hat with a layer of cotton cloth during the process to avoid scorching the fabric.
  • Hand sewing is not only a meditative craft but also the most durable fix. It anchors your patch securely, thereby reflecting your commitment to quality and a personalized approach to design.
  • Marrying heat seal and sewing provides both shapes to your patch and a guarantee against wear and tear from the washing machine. These make it a reputable combo for hat enthusiasts.
  • Choosing the right fabric, such as a sturdy cotton cloth, can significantly influence the outcome. It might even encourage a delightful foray into creating truly unique pieces of wearable art.

Gathering the Materials

Before you start the process of customizing your hat, it’s essential to ensure you have all your materials ready. To sew a patch on a hat, a few specific items are required. Not only do you need the patch itself and your favorite hat, but also the right type of adhesive and sewing supplies that cater to your specific needs.

Choosing the right needlethread, and backing is crucial for the application’s success. Each material and method you select can greatly affect the outcome and longevity of your patch attachment, making the preparation step as important as the application itself!





Embroidered/Heat Seal Backing

Custom design and emblem


Heat Seal Glue/Fabric Glue

Initial placement or added durability



To sew the patch onto the fabric



Ensure the patch blends seamlessly


Cotton, Twill, etc.

The base apparel for the patch

Methods on How to Put a Patch on a Hat

Embellishing your hat with a unique patch can be a crafty way to showcase your personality or brand. Whether you’re working with a classic baseball cap or a trendy beanie, you’ve got several methods at your disposal for attaching that custom piece of fabric. Let’s explore your options so you can choose the method that best suits your project’s needs.

1. Glue Embroidered Patches on Hats

How to Put a Patch on a Hat

Using glue is a quick and easy way to attach patches, but it’s less durable than sewing. Simply squeeze a layer of glue on the back of your patch and press it firmly against the hat’s fabric. Hold it for 30 seconds to ensure a strong bond. Hot glue, specifically designed for fabric, can offer a stronger hold. But remember, this method might not withstand washes better than sewing.

2. Iron Embroidered Patches on Hats

How to Put a Patch on a Hat

The hot iron application provides a semi-permanent attachment. Place your patch on your hat. Cover it with a protective cotton cloth. Then, press down with a hot iron for about 15 seconds. This method is great for patches with a heat-seal backing and hats that can withstand the heat without damage.

3. Sew Embroidered Patches on Hats

How to Put a Patch on a Hat

If you’re wielding a needle and thread or using a sewing machine, you’re in for a sturdy finish. You can sew by hand for a more personal touch. Or you can use a sewing machine, which is particularly effective when set to a narrow zigzag stitch. This technique will guarantee that your patch is set to last and withstand washes better.

4. The Best Way: Combine Heat Sealing with Sewing

How to Put a Patch on a Hat

For a truly resilient attachment, combining a heat press with sewing is the way to go. Start by heat-pressing the patch onto the hat. Then, sew around the edges for extra security. This ensures not only that the patch stays firmly in place but also that it’s better equipped to handle the stress of regular use and cleaning.

Maintenance for Putting a Patch on a Hat

Once you personalize your hat with a unique patch, maintaining its quality becomes pivotal to enduring the test of time and use. It’s not just about the application—personalized care goes a long way in ensuring that your patch can withstand washes better. A bit of attentiveness in the clean-up phase can preserve the vibrancy and attachment of your patch, so it continues to make a statement every time you wear your hat.

  • Avoid Over-Washing: Frequent washes can quickly degrade both the fabric of the hat and the integrity of the patch. Try spot-cleaning when possible.
  • Cool Water is Key: If a full wash is needed, ensure you use cool water. High temperatures can lead to color fading or the adhesive melting.
  • Gentle Cycle in the Washing Machine: Should you opt for the convenience of a washing machine, select a gentle cycle and remember to turn the hat inside out to shield the patch.
  • Air Dry with Care: Skip the tumble dryer. Air-drying your hat will prevent the patch from coming undone and retain the shape of your hat.

Each patch, much like its wearer, is unique and may require slightly different care techniques. Whether you’ve chosen to glue, sew, or iron on your patch, these maintenance practices are universal in keeping your personalized piece in peak condition.

By adopting these habits, you’re not just cleaning a hat. You’re preserving a piece of your personal expression that’s meant to last for years to come.

Where to Get Embroidered Patches for Your Hats: Accessories-Wholesaler

If you’re in the market for custom embroidered hats or looking to personalize your gear with unique patches, Accessories-Wholesaler is your go-to source. With Accessories-Wholesaler, you get not only access to a variety of embroidery options but also the luxury of crafting full custom hats made from high-quality fabrics specifically suited to your style and needs.

Accessories-Wholesaler also steps up to the plate with competitive pricing and an assortment of custom products that allow you to express your brand’s identity or personal style.

Accessories-Wholesaler offers excellent customer support and makes it easy for you to start the process. These patches are perfect for a wide array of hats and apparel, ensuring that your brand stands out in a crowd.

Enhancing Your Brand with Custom Patches for Hats

As you venture into the realm of custom patches for hats, it’s evident that the integration of custom logo patches can significantly amplify effective brand placement. Whether you’re part of a dynamic sports team or steering a forward-thinking business, the marriage of hat embroidery with your branding strategy is a game-changer. Let’s dive into how you can keep it unique and ensure that your custom patches are not merely decorations but a statement of identity.

Custom hat embroidery isn’t just about looking good. It’s about creating a tactile connection between your brand and your audience.

With the variety of methods available to attach these patches, it’s important to choose one that aligns with your material and durability needs. Yet, beyond the technical aspects, the one directive that should lead your journey is uniqueness.

Embroidery for hats has transcended basic functionality to become a potent tool for storytelling and brand recall. When executed correctly and with creativity, a simple hat can become a conversation starter and a memorable piece of your brand’s physical presence.

Attachment Method



Visual Impact

Heat Sealing

Non-washable items




Temporary fixtures




Apparel, headwear



To keep it unique, always consider the essence of your brand—its colors, ethos, and narrative. These elements should be reflected clearly in your custom patches for hats, ensuring they’re not just seen but felt and remembered.


In conclusion, adding a patch to a hat is a simple and creative way to personalize and enhance your headwear. Whether you’re looking to cover a stain, add a pop of color, or showcase your unique style, the process can be a fun and rewarding DIY project. By following the methods outlined in this blog post, you can confidently tackle the task of putting a patch on a hat.

With a little patience and attention to detail, you can achieve a professional-looking result that reflects your individuality. Therefore, don your preferred cap and patch, and prepare to make an individual fashion statement!


What materials do I need to sew a patch on a hat?

You’ll need the patch itself, an adhesive such as heat seal glue if you’re not manually sewing, a needle and color-matched thread for hand sewing, a sewing machine if you prefer machine sewing, and potentially a piece of cotton cloth to protect the patch during the iron-on method.

Can I put a patch on any fabric?

Most fabrics can accommodate a patch. But certain materials with high elasticity or those that are especially slick may need more care. Choose the application method based on the fabric type, with hand sewing or sewing machines often being the best options for tricky fabrics.

Will hot glue hold a patch on a hat?

Hot glue can provide a temporary solution to adhere a patch to a hat. But, it may not withstand washes or long-term wear, as well as sewing or heat-sealing methods. Additionally, hot glue could damage certain fabrics, especially those that are delicate or sensitive to high temperatures.

How do I make sure my patch withstands washing and wearing?

For increased durability, consider combining heat-sealing with sewing. Always turn the hat inside out before washing, use cool water, and opt for air drying rather than tumble drying to preserve the patch’s adhesion and appearance.

Related: Do Iron on Patches Come Off in the Wash? Unravel the Mysteries

What’s the best stitch to use when sewing on a patch?

If you’re using a sewing machine, setting it to perform the narrowest zigzag stitch possible will help the patch conform tightly to the fabric. For hand sewing, a simple yet secure straight stitch or backstitch close to the edge will suffice.

Can patches be applied to hats with a high degree of curvature, such as baseball caps?

Yes, patches can be applied to curved surfaces, like baseball caps. It’s important to find the right spot where the patch will lay flat against the fabric. And you may need to apply heat or use specific techniques to conform to the hat’s shape.

Can I still attach my patch if it has been heat-damaged?

Avoid using a hot iron if your patch or clothing has been heat-damaged. Instead, opt for hand sewing or using a high-quality, washable glue designed to withstand the stresses of wear and laundering.

How do I start the process of attaching a patch?

Begin by placing the patch in the intended spot on the hat to confirm the positioning. If you’re using glue, apply it to the back of the patch and press firmly onto the fabric. For ironing, cover the patch with a cotton cloth and apply heat. If sewing, either hand stitch or use a machine set to the right settings to securely attach the patch to the hat.

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